Valve Manifolds  ·  Instrumentation Tube Fittings  ·  Pressure Gauges
LIVE — Admin
Overview
Dashboard
Sales & Orders
Lead Management 12
Work Orders 28
Production
Production Planning
Machine Program
Machine Overload
Workforce
Worker Efficiency
Total Productivity
Materials
Material Planning (MRP)
Department Tracking
Dispatch
Dispatch & QC 5
ManuFlow ERP v1.0
© 2026 · FY 2025-26
Dashboard
Monday, 13 April 2026 — Live Overview
Open Work Orders
28
↑ 3 this week
In Production
14
on track
Ready to Dispatch
5
↑ 2 today
Machine Utilisation
78%
2 overloaded
Worker Efficiency
84%
↑ 1.2% MoM
Material Shortages
3
action needed
OEE
71%
↑ 2.1% MoM
Rejection Rate
2.4%
↑ 0.3%
📦 Production by Product Line
Valve Manifolds (11 WOs)72%
Tube Fittings (9 WOs)55%
Pressure Gauges (8 WOs)38%
OUTPUT TODAY (pcs)
VM
312
TF
385
PG
150
🚨 Urgent Alerts
⚠️
CNC-3 Overloaded — Running at 118% capacity. 3 work orders queued. Immediate rebalancing required.
⚠️
SS316 Rod Stock Critical — Only 2 days supply remaining. PO must be raised today.
⚠️
WO-2241 Deadline Alert — Pressure gauge order due in 2 days. Currently 88% complete.
⚠️
Brass Rod Low Stock — 90 Kg available, 180 Kg needed. 3 days cover remaining.
✅
WO-2238 Dispatched — 100 × 3-valve manifolds shipped to IOC via Mahaveer Transport. LR-8821.
🔄 Order-to-Dispatch Pipeline
Lead Generation
12 active
→
Work Order
28 created
→
MRP / Planning
22 scheduled
→
Production
14 in progress
→
QC Inspection
7 awaiting
→
Dispatch
5 ready
📋 Recent Work Orders
WO #ProductCustomerQtyDue DateStatusProgress
WO-2241Pressure Gauge 0-100bar SSTata Chemicals15015 AprIn QC
WO-22422-Valve Manifold SS316HPCL Refinery20020 AprMachining
WO-2243Compression Fitting 12mmONGC Ltd50025 AprTurning
WO-22445-Valve Manifold SS316LBP India8028 AprPlanned
WO-2240Pressure Gauge 0-10bar BrassBPCL6014 AprReady
Lead Management
From enquiry to confirmed order
New Leads
12
Quoted
8
Negotiation
5
Won This Month
7
₹ 18.4 L value
Lost
2
Conversion Rate
58%
Active Leads Pipeline
Lead IDCustomerProduct RequiredQtyEst. Value (₹)StageAssigned ToExpected ClosureAction
LD-1051HPCL Refinery2-Valve Manifold SS3162004,80,000QuotedRajesh Shah18 Apr
LD-1052ONGC LtdInstrumentation Fittings Assorted5002,25,000NegotiationPriya Mehta22 Apr
LD-1053Tata ChemicalsPressure Gauge 0-60 bar SS1501,87,500WonRajesh Shah—
LD-1054Bharat Petroleum5-Valve Manifold SS316L806,40,000QuotedAnand Trivedi25 Apr
LD-1055Reliance IndustriesCompression Fitting 1/2" SS30410003,50,000NewPriya Mehta30 Apr
LD-1056Gujarat Gas LtdTube Fitting Elbow 12mm20002,80,000NewAnand Trivedi05 May
LD-1057Nayara EnergyPressure Gauge 0-25bar Brass2001,60,000NegotiationRajesh Shah28 Apr
Lead Stage Funnel
New Enquiries12
Quoted8
Under Negotiation5
Won7
Lead Source Breakdown
SourceLeadsWonRate
Direct Enquiry5360%
Referral4375%
Exhibition2150%
Online / Web100%
Work Orders
All production work orders · FY 2025-26
Total Open
28
In Production
14
Planned / Queued
9
In QC
4
Ready / Dispatch
5
Overdue
2
All (28)
In Progress (14)
Planned (9)
QC (4)
Completed (5)
WO #ProductCustomerQtyMaterialStartDue DatePriorityAssigned MachineStatusProgressAction
WO-2241Pressure Gauge 0-100barTata Chemicals150SS30408 Apr 15 Apr ⚠UrgentCNC-3In QC
88%
WO-22422-Valve Manifold SS316HPCL Refinery200SS31610 Apr20 Apr HighCNC-1 / DRILL-1Machining
55%
WO-2243Compression Fitting 12mmONGC Ltd500SS31611 Apr25 Apr NormalCNC-2 / LAT-1Turning
35%
WO-22445-Valve Manifold SS316LBP India80SS316L12 Apr28 Apr NormalCNC-3 (queued)Planned
5%
WO-2245Tube Fitting Elbow 1/2"Reliance Ind.1000SS30413 Apr30 Apr NormalFORGE-1 / CNC-2Forging
18%
WO-2240Pressure Gauge 0-10bar BrassBPCL60Brass C36005 Apr 14 Apr ⚠Urgent—QC Cleared
100%
Production Planning
Weekly Gantt Schedule · Week 15 · Apr 2026
Scheduled WOs
22
Capacity Used
78%
On-Time Delivery
82%
Avg Lead Time
14 days
Delayed WOs
3
📅 Gantt Chart — Week 15 (13–19 Apr 2026)
Mon 13
Tue 14
Wed 15
Thu 16
Fri 17
Sat 18
WO-2241 PG 100bar
QC Check
WO-2242 Manifold
CNC Machining
WO-2243 Compression
Turning + Threading
WO-2244 5-Valve
Planning → CNC Start
WO-2245 Elbow 1/2"
Forging → Turning
WO-2240 PG 10bar
Dispatch
Legend: Valve ManifoldTube FittingsPressure GaugePlanned
🔄 Process Routing — WO-2242 (2-Valve Manifold SS316)
Raw Material
SS316 Bar ✓
→
Sawing
Done ✓
→
CNC Turning
55% · CNC-1
→
Port Drilling
DRILL-1
→
Threading
THREAD-1
→
Deburring
Manual
→
Assembly
Bench
→
QC Test
Pressure
→
Dispatch
HPCL
Machine Capacity — This Week
MachineAvailable (h)Allocated (h)Utilisation
CNC-1483675%
CNC-2483369%
CNC-34857118%
LAT-1483062%
DRILL-1484492%
FORGE-1483879%
Upcoming WOs — Next 2 Weeks
WO #ProductQtyStart
WO-2246Gauge Body 25bar10015 Apr
WO-22473-Valve Manifold6017 Apr
WO-2248Ferrule Set 6mm200018 Apr
WO-2249Union Tee SS30450021 Apr
Machine Production Program
CNC · VMC · Lathe · Drill · Forging — Live Status
Total Machines
8
Running
5
Overloaded
1
Idle
2
Total Pcs Today
847
Machine Job Status — 13 Apr 2026
Machine IDTypeCurrent Job/PartWO #OperatorShift StartEst. EndCycle TimePcs DoneTargetEfficiencyStatus
CNC-1CNC LatheManifold BodyWO-2242Ramesh Kumar08:0016:3012 min/pc528065%Running
CNC-2CNC LatheComp. Nut M12WO-2243Suresh Patil08:3015:004 min/pc21030070%Running
CNC-3VMCGauge Socket BodyWO-2241Amit Verma09:00OVERDUE18 min/pc345068%Overloaded
LAT-1Conv. LatheFerrule Turning 12mmWO-2243Vikram Yadav08:0014:006 min/pc8812073%Running
DRILL-1Radial DrillPort DrillingWO-2242Dilip Sharma10:0016:008 min/pc286047%Running
THREAD-1Thread Rolling—————————Idle
FORGE-1Forging PressElbow 1/2" BlankWO-2245Ramu Koli07:0012:002 min/pc38050076%On Target
DEBUR-1Deburring StationManifold DeburrWO-2242Vijay Kumar09:0017:005 min/pc459050%Slow
Machine Overload Monitor
Real-time capacity vs load · Safe limit = 85%
Overloaded (>100%)
1
At Risk (85–100%)
1
Normal (50–85%)
5
Idle (<50%)
1
Avg Utilisation
72%
⚡ Machine Load Overview — Today (8 AM–5 PM)
CNC-3 — VMC (Gauge Bodies)118%  OVERLOADED
WO-2241 running · WO-2244 & WO-2246 queued
⚠ Recommend: Move WO-2246 (Gauge Body) to CNC-1 night shift. Reschedule WO-2244 start to 16 Apr.
DRILL-1 — Radial Drill (Port Drilling)92%  AT RISK
WO-2242 · 60 manifold ports to drill
Monitor closely. Consider overtime or splitting remaining pcs to second shift.
FORGE-1 — Forging Press (Elbow 1/2")80%
WO-2245 · 500 elbow blanks
CNC-1 — CNC Lathe (Manifold Body)75%
WO-2242 manifold bodies
CNC-2 — CNC Lathe (Compression Nut)68%
WO-2243 nuts M12
LAT-1 — Conv. Lathe (Ferrule)62%
WO-2243 ferrule turning
DEBUR-1 — Deburring Station55%
WO-2242 deburring — slow
THREAD-1 — Thread Rolling0% — Idle
Available for immediate allocation. Suggest assigning WO-2243 threading here from CNC-2.
Red vertical line = 85% safe capacity limit
Worker Efficiency
Daily & Weekly Performance · 13 Apr 2026
Total Workers
24
Present Today
22
Absent
2
Avg Efficiency
84%
↑ 1.2% MoM
Above 85% Target
16
Below 70%
3
CNC & Machining Department
RK
Ramesh Kumar
CNC-1 · 52/80 pcs · 6.5h
92%
SP
Suresh Patil
CNC-2 · 210/300 pcs · 8h
75%
AV
Amit Verma
CNC-3 · 34/58 pcs · 6h
65% ⚠
VY
Vikram Yadav
LAT-1 · 88/120 pcs · 7h
80%
Assembly, QC & Dispatch
MJ
Manoj Joshi
Assembly · 88/90 sets
98%
PD
Priya Desai
QC Inspector · 80 inspected
89%
VK
Vijay Kumar
Deburring · 45/90 pcs ⚠
50%
DS
Dilip Sharma
DRILL-1 · 28/60 ports
70%
Weekly Efficiency Heatmap
WorkerDeptMonTueWedThuFriSatWeekly AvgTrend
Ramesh KumarCNC92%88%95%90%87%—90.4%↑
Suresh PatilCNC75%78%82%74%76%—77%→
Amit VermaCNC65%62%68%58%65%—63.6%↓
Manoj JoshiAssembly98%96%99%97%100%—98%↑
Vijay KumarDeburr50%55%60%48%52%—53%↓ Action
Priya DesaiQC89%91%87%92%88%—89.4%↑
Total Productivity
OEE · Output · Rejection · Downtime Analysis
Overall OEE
71%
↑ 2.1% MoM
Availability
88%
unplanned stops
Performance
84%
speed losses
Quality Rate
97.6%
first pass yield
Output Today
847
pcs all lines
Rejection Rate
2.4%
↑ 0.3%
Downtime Today
1.8h
CNC-3 breakdown
Cost of Poor Quality
₹24.8K
OEE by Product Line
Valve Manifolds74%
Tube Fittings78%
Pressure Gauges61%
MONTHLY OEE TREND
Nov
66%
Dec
68%
Jan
65%
Feb
69%
Mar
70%
Apr
71%
Downtime Analysis — Today
MachineReasonDurationImpact
CNC-3Tool breakage1.2h18 pcs lost
DRILL-1Setup changeover0.4h5 pcs lost
LAT-1Material shortage0.2h2 pcs lost
DOWNTIME BY CATEGORY (This Month)
Breakdown / Tool Failure42%
Setup & Changeover28%
Material Shortage18%
Planned Maintenance12%
Rejection Analysis by Department
DepartmentInspectedRejectedRejection %Top DefectCost Impact (₹)Corrective Action
CNC Machining520112.1%Dimensional out of tol.5,500Tool offset check
Forging50081.6%Surface laps/defects3,200Die inspection
Threading30041.3%Thread form error1,800Calibrate dies
Assembly18031.7%Torque spec fail2,100Re-train operator
QC Final Inspection18073.9%Pressure test failure14,000Root cause analysis
Material Planning (MRP)
Bill of Materials · Stock Status · Purchase Orders
Raw Materials Tracked
34
Stock Value
₹18.4L
Critical Shortages
3
immediate action
Open POs
7
Pending GRN
4
Suppliers Active
12
📦 Material Stock Status
MaterialGrade/SpecUnitIn StockRequired (2W)On OrderReorder PtDays CoverStatusAction
SS316 Round Bar 40mmASTM A276Kg1804202502002Critical
SS304 Round Bar 32mmASTM A276Kg45038003008OK—
Brass Rod C360 20mmIS 291Kg901801001503Critical
SS316L Plate 6mmASTM A240Kg210160010018OK—
PTFE Gland PackingStandardPcs12040002004Low
Bourdon Tube SS316C-typePcs220180015014OK—
Compression Olive SS3046–12mmPcs420038000200015OK—
Back Connection Socket NPTSS316Pcs340200015022OK—
Dial Face / PointerStd 100mmSets1802005010012On Order—
Glycerine Liquid FillIndustrialLitre453002021OK—
Bill of Materials — 2-Valve Manifold SS316 (per unit)
ComponentMaterialQty/UnitUnitStock AvailableFor WO-2242 (200 pcs)ShortfallStatus
Manifold BodySS316 Bar 40mm0.85Kg180 Kg170 KgNilTight
Valve StemSS316 Turned2Pcs650400NilOK
Bonnet NutSS3162Pcs800400NilOK
Packing Gland (PTFE)PTFE2Pcs120400280 pcsShort
End Cap NPT 1/2"SS3162Pcs560400NilOK
Ball Valve SS (Integrated)SS3162Pcs480400NilOK
Department Tracking
Order flow from Sales to Dispatch · WO-2242 selected
📋
Sales
Confirmed
🏪
Store / RM
Issued
⚙️
Production
55% Done
🔬
QC
Waiting
🚚
Dispatch
Pending
⏱ Order Timeline — WO-2242 (2-Valve Manifold SS316 × 200 for HPCL)
Order Confirmed — Sales Dept
HPCL raised PO for 200 × 2-Valve Manifold SS316. Value: ₹4,80,000. Delivery by 20 Apr. · 08 Apr 2026
Work Order Created — WO-2242
Production Planner: Sunil Rao. Routing: Saw → CNC Turn → Drill → Thread → Deburr → Assembly → QC → Dispatch · 08 Apr 2026
Material Issued from Store
170 Kg SS316 Round Bar 40mm issued · Store Mgr: Raju Mehta · MRN-4421 · 09 Apr 2026
Sawing Completed
200 billets cut to 180mm length. Zero rejection. Operator: Ramu Koli · 09 Apr 2026
CNC Turning Started — CNC-1 (In Progress)
Operator: Ramesh Kumar. 52/200 pcs machined. 2 rejections found (dim. out of tol.) → scrapped. Est. completion: 17 Apr · 10 Apr 2026
Port Drilling Started — DRILL-1 (In Progress)
28 pcs port-drilled (parallel operation with turning). Operator: Dilip Sharma · 12 Apr 2026
⚠ Material Alert — PTFE Packing Shortage
Only 120 pcs PTFE gland packing available, 400 needed. PO raised to Ashok Polymer — ETA 14 Apr. Assembly on hold till stock arrives · 13 Apr 2026
Threading — Pending (THREAD-1)
Estimated start: 16 Apr · G1/2" NPT thread rolling
QC Pressure Test — Pending
Inspector: Priya Desai · Hydro test @ 1.5× working pressure · Est. 18 Apr
Material Consumption Tracker
MaterialIssuedConsumedBalanceScrap
SS316 Bar170 Kg44.2 Kg125.8 Kg0.8 Kg
Valve Stem400 pcs1042962
Bonnet Nut400 pcs1042960
End Cap NPT400 pcs04000
Quality Gate Results
StageCheckedPassFailPass %
After Sawing2002000100%
After CNC Turning5250296.2%
After Port Drilling2827196.4%
Threading————
Final QC————
Dispatch & Quality Control
QC Clearance · Packing · Shipping · Challan
Ready to Dispatch
5
QC Hold
2
QC Rejected
1
Dispatched This Month
18
On-Time Dispatch
88%
Dispatch Value (Apr)
₹32.4L
🔬 QC Clearance Status
WO #ProductCustomerQtyPressure TestDimensionalVisualMaterial Cert.Test ReportQC StatusAction
WO-2240Pressure Gauge 0-10bar BrassBPCL60 PassPassPassIssuedReady ✓ CLEARED
WO-22362-Valve Manifold SS304Gujarat Gas50 PassPassPassIssuedReady ✓ CLEARED
WO-2237Compression Fittings 6mmGAIL800 PassReworkPassPendingPending ON HOLD
WO-2239Pressure Gauge 0-60bar SSONGC40 FAILPassPassOn HoldOn Hold REJECTED
📦 Dispatch Log — April 2026
Dispatch DateWO #CustomerProductQtyInvoice #Amount (₹)TransportLR NumberStatus
12 Apr 2026WO-2238IOC Ltd3-Valve Manifold SS316100INV-26382,40,000Mahaveer TransportLR-8821Delivered
10 Apr 2026WO-2235Essar OilTube Fittings Assorted600INV-26342,10,000Blue DartLR-8809In Transit
08 Apr 2026WO-2233BPCLPressure Gauge 0-25bar SS75INV-263093,750RoadLR-8798Delivered
05 Apr 2026WO-2231RelianceCompression Fitting 12mm1000INV-26253,50,000VRL LogisticsLR-8784Delivered
02 Apr 2026WO-2228Tata Chemicals2-Valve Manifold SS316L80INV-26201,92,000Mahaveer TransportLR-8771Delivered